Quarterly Report
Quarterly Report
to 30 September
2012
19 Oct
2012
Contents
Overview
Operations
Coal
Renewable Energy
Resource Assessment
New Developments
Business Restructuring
Health, Safety and Environment
Overview
The
sudden and rapid downturn from early July in international
commodity markets, and the high NZ dollar, drove export coal
NZD prices to the lowest levels in 5 - 7 years. The
benchmark price for the quarter for hard coking coal was
US$225/tonne (t), down about 30% from the same quarter in
2011 (US$315/t), but the spot price which many customers
demanded fell to below US$120/t in some markets.
In addition to Corporate restructuring already underway to align to a refocused long-term business strategy, we announced major business and structural proposals in response to the extremely challenging impacts of weak market conditions. We are consulting on a proposal to place Spring Creek Mine on care and maintenance. Production and staff numbers at Huntly East Mine are being reduced. Proposed changes throughout the business will reduce total jobs by 25%.
Coal: Production in the first quarter of the year was 988,000 tonnes, in line with the corresponding quarter last year. Strong performance at Stockton Mine was offset by decreased production at Spring Creek. Coal sales for the quarter were 1.0 Mt, down 11% with international sales down 27% in a weak export market to 434,000 tonnes. New Zealand sales of 572,000 tonnes were up 6%.
The Underground Coal Gasification pilot plant has produced syngas successfully since mid-April and as planned the controlled shutdown of the pilot is now underway to complete the life cycle analysis of the pilot project. Construction of the Mataura Domestic-Scale Briquette Plant is essentially complete with commissioning underway. Minor modifications required will delay the timing of first saleable coal to late this calendar year.
We consolidated the wood pellet business to Taupo and are progressing the Biodiesel sale process.
Resources: During the quarter we proved significant increases in key coal reserves and resources for further mine expansion and development. On the West Coast, we confirmed an estimated 42 million tonnes (Mt) of Measured and Indicated coking coal resources in the Grey and Buller regions, most well suited to our existing export coking coal blends. Near Reefton at Burkes Creek, we are confirming an estimated inferred resource of 18 Mt suitable for domestic markets. We are firming plans for small expansions of existing operations in Southland and at Huntly.
Operations
Coal
PRODUCTION:
Coal production for the quarter was 988,000, in line with
the same quarter of 2011.
Production at Stockton
Mine was up 16% in the quarter.
The
Stockton Coal Handling and Processing Plant
has been running near full capacity and contributed 276,000
tonnes to the mine’s quarterly production of 475,000
tonnes.
At Rotowaro Mine production was
in line with the prior year at 305,000
tonnes.
Spring Creek
Mine production was down 95% to 5,000 tonnes as the
mine continued in development with no coal extraction. On 29
August we suspended operations at the mine to complete a
review of options after it became clear that the mine was no
longer economic in its current mode due to slow development
rates and falling international coal prices.
Production at Huntly East Mine was up 7% in the quarter to 103,000 tonnes in line with revised sales planning.
At 56,000 tonnes, production at New Vale Mine was in line with the prior year.
Coal from Reddale Mine contributed 10,000 tonnes to the production for the quarter. This mine commenced production in March 2012.
Included in other coal is 14,000 tonnes of production from Strongman Mine and 9,000 tonnes of coal from our Kimihia opencast pit near Huntly East Mine.
SALES: Coal sales for the quarter were down 11% to 1.0 Mt.
Export demand was very weak, driven by the sudden and rapid downturn in international steel and coal markets that began in early July, driven by the weakening global economy. The international benchmark price for the quarter for hard coking coal was US$225/t, down about 30% from the benchmark price in the same quarter of 2011 (US$315/t). Export sales for the quarter were 434,000 tonnes, down 27% and despite 149kt of carryover sales from product stockpiled due to shipping delays at the Port of Lyttelton following the Canterbury earthquakes in June 2011.
New Zealand sales were up 6% to 572,000 tonnes.
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Renewable Energy
Nature’s Flame completed its consolidation to Taupo, closing the small Rotorua plant in the quarter. Wood Pellet production decreased 25% to 9,000 tonnes and sales volumes decreased 62% to 8,000 tonnes as export sales were scaled back due to very weak European markets and the weak Euro.
Biodiesel production and B100 sales volumes were both down 45% to 274,000 and 294,000 respectively as the business focused on blended product through the sales process.
New
Developments
Underground
Coal Gasification: The UCG pilot plant has been
successfully producing syngas at our Huntly site since
mid-April. During this time the key operational test
programme objectives have been met and as planned, the
controlled shutdown of the pilot is now underway to enable
completion of post-operational analysis and monitoring.
This is last remaining objective in the life cycle analysis
of the pilot project.
The focus will move to analysis of the operational and post shutdown data to validate the feasibility of a commercial-scale plant.
Lignite Conversion – Coal to Fertiliser (CTF): The CTF feasibility study to confirm the economic viability, including environmental and social acceptability, of a Southland-based coal to urea development is underway. This phase of the project includes identifying project partners and selecting our preferred development partner.
Mataura Domestic-Scale Briquette
Plant: Plant construction is essentially complete
and the plant is working through initial commissioning
procedures. During this process some minor modifications
have been required which will delay the timing of first
saleable coal. This is now expected late this calendar
year. At full production, the plant will produce
approximately 90,000 tonnes per annum of briquettes.
Coal Seam Gas: The
Huntly CSG demonstration plant was completed successfully,
but shut down as the CSG focus moved to seeking investment
partners for the much larger Taranaki resource (~900PJ at
2C).
Resource
Assessment
Resource
exploration and proving, and future mine planning, were
slowed considerably in response to the major downturn in
coal prices.
On the West Coast, in the Grey district, we focused on the Upper Seven Mile area in our Mt Davy mining permit. We completed resource drilling for the proposed Liverpool Mine in July and confirmed 18 Mt of Measured to Indicated hard coking coal resource and 12 Mt of inferred semi soft coal resource at Tararu. We started exploration of a potential opencast resource near the privately-owned Roa Mine boundary.
In Buller we completed estimates of our Denniston resource and confirmed 6.5 Mt of Indicated hard coking coal resource. Much of this potentially opencastable coal is very suited for our export coking coal blends. We completed a drilling programme at Deep Creek block, provisionally estimating coal resources at 5.2 Mt, all potentially opencastable. This coal is mostly semi-hard coking coal.
In the Reefton area, we completed the opencast mine study for Burkes Creek. Current estimates indicate an inferred resource of 18 Mt suitable for South Island domestic markets. We continued work on an expansion of Reddale Mine.
In Southland we are firming up the mining potential of a small opencast block near the former Wairaki No 1 mine in our Ohai Coal Mining Licence.
In the North Island at Huntly we have been assessing the potential to expand Rotowaro Mine’s Awaroa 4 pit to mine higher strip ratio coal around the current pit limits.
Business
Restructuring
At the
beginning of the quarter we had started a significant
restructuring to align the organisational structure and
resources with a tightly refocused long-term business
strategy, separating or divesting the renewable energy
business and with further development in CSG, UCG and
lignite conversion reliant on partnering and new partner
investment. In September, we announced a number of
additional business changes and further measures to minimise
the impact of the major deterioration in global coal
markets,
including:
Spring
Creek Mine
The economic
viability of the mine has been steadily decreasing due to
poor development rates and weakening export coal markets. We
are proposing to put the mine into care and maintenance. All
underground work at the mine, except essential safety and
maintenance work, remains suspended. We expect to confirm
the future of the mine shortly, having consulted with staff.
Huntly East Mine
During the quarter, we
confirmed our proposal to reduce long-term coal development
to ensure the mine’s immediate financial viability. This
included ceasing further capital investment in the
ventilation shaft and reducing total workforce numbers from
234 positions to approximately 171.
Corporate
As a
result of refocusing our business strategy and scope, we
reduced the requirement to support underground mining
operations and, in further response to the rapid
deterioration in coal markets including reduced plans for
near-term coal exploration and mine planning, we have
confirmed a proposal to cut corporate, support services, and
development staff positions from 313 to approximately 150
positions.
Health, Safety and
Environment
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Solid Energy is a natural resources business that produces and supplies coal, waste wood biomass, wood pellets, biodiesel and solar water heating to markets in New Zealand and internationally. We are also bringing to New Zealand, and developing ourselves for use here and internationally leading edge technologies which will allow us to convert shallow low-energy lignites into high-value end products such as urea and to access deep higher energy coal to extract the energy as commercial gas. To find out more about our business go to www.coalnz.com.
ENDS